Water to water heat exchangers features
- Supplied complete with circuit breakers and on/off switches
- Coolant pump starting contactors
- Pump motor protection
- IP54 protection
- 24V control circuit available
- Temperature gauge
- Coolant safety bypass
- Visual tank level indicator
Typical applications
- Resistance welding machines
- High frequency generators
- Furnace equipment
- X-ray devices
- Lasers
- General process cooling
0-15kW Rack Mounted Water to Water Heat Exchangers
Applied Thermal Control’s XR range of heat exchangers are designed to be used with primary house water circuits, providing cooling to applications where the facilities water might not be suitable. Applied Thermal Control’s range of water-to-water heat exchangers are commonly used to address water quality concerns or to maintain a more stable pressure, flow or temperature. Heats exchangers are also an effective way to protect sensitive equipment from contamination by bacteria or algae.
These systems are designed to be used for mounting a 19” rack system, provide easy installation and are ideal for space saving. Applied Thermal Control’s XF heat exchangers sit between your application and the primary flow, modulating the flow rate to achieve temperature stability without the need for additional refrigerated coolers.
| Nominal Capacity at 10’K |
4kW |
8kW |
15kW |
| CAD assembly Dwg no. |
MA345 |
MA345 |
MA345 |
| ATC New Model Name |
XR04059 |
XR08109 |
XR15179 |
| Physical Attributes |
| Physical Dimensions (mm) |
19″ rack, 5U high, 500mm deep |
19″ rack, 5U high, 500mm deep |
19″ rack, 5U high, 500mm deep |
| Weight (kg) |
30 |
30 |
30 |
| Toolless access |
No |
No |
No |
| Temperature control attributes |
| Technology |
Water to water heat exchanger |
Water to water heat exchanger |
Water to water heat exchanger |
| Temperature range (standard) |
+4°C to +55°C |
+4°C to +55°C |
+4°C to +55°C |
| Maximum return line temperature |
+65°C |
+65°C |
+65°C |
| Control method |
Modulating valve |
Modulating valve |
Modulating valve |
| Temperature stability (with constant load) |
±1°C |
±1°C |
±1°C |
| Temperature resolution |
0.1°C |
0.1°C |
0.1°C |
| Water circuit attributes |
| System volume (L) |
2.3 |
2.3 |
2.3 |
| Pump type |
5L/min Rotary vane (PD) |
5L/min Rotary vane (PD) |
5L/min Rotary vane (PD) |
| Pump capability |
6bar@5L/min |
6bar@10L/min |
6bar@17L/min |
| Pressure control (settable pressure relief valve) |
Internal, PRV, 20-150psi |
Internal, PRV, 20-150psi |
Internal, PRV, 20-150psi |
| Standard fittings |
1/2″ BSPPF |
1/2″ BSPPF |
1/2″ BSPPF |
| Standard chemical compatibility |
Hexid fluid, water, propylene, glycol |
Hexid fluid, water, propylene, glycol |
Hexid fluid, water, propylene, glycol |
| Electrical attributes |
| 208-230Vac, 1/2, 50/60Hz) 9-spec |
Yes, 4.5A |
Yes, 4.5A |
Yes, 4.5A |
| Overcurrent fault-cleared restart mode |
Manual |
Manual |
Manual |
| Safety and fault indicator |
| 1st party approvals |
CE |
CE |
CE |
| 3rd party approvals |
UL-ready |
UL-ready |
UL-ready |
| Empty fluid reservoir |
Safety interlock |
Safety interlock |
Safety interlock |
| Low fluid flow alarm |
Visual lamp |
Visual lamp |
Visual lamp |
| Temperature out of range alarm |
N/A |
N/A |
N/A |
| Motor thermal overload |
Standard |
Standard |
Standard |
| Emergency off |
Standard, via fuse |
Standard, via fuse |
Standard, via fuse |
| Warranty options |
2 year parts, 1 year labour, enhanced warranty options |
2 year parts, 1 year labour, enhanced warranty options |
2 year parts, 1 year labour, enhanced warranty options |
| Interlock restored, restart mode |
Automatic |
Automatic |
Automatic |
| Options available |
| Remote alarm/power-off; SA00001 |
N/A |
N/A |
N/A |
| Low temperature pack; SA00002 |
N/A |
N/A |
N/A |
| High temperature pack; SA00003 |
Available, to +75°C |
Available, to +75°C |
Available, to 75°C |
| Water cooled KT; SA00004 |
N/A |
N/A |
N/A |
| Water cooled K1; SA00005 |
N/A |
N/A |
N/A |
| Water cooled K4/K6/K9/K12; SA00006 |
N/A |
N/A |
N/A |
| Water cooled K3; SA00007 |
N/A |
N/A |
N/A |
| Non-return solenoid pack; SA00008 |
Available |
Available |
Available |
| High temperature water circuit w/o heater; SA00009 |
N/A |
N/A |
N/A |
| Low flow alarm (KT); SA00010 |
Available |
Available |
Available |
| Onboard RS485 data protocol; SA00011 |
N/A |
N/A |
N/A |
| Standard VFC set; SA00012 |
– |
– |
– |
| In-line deionising cartridge and fittings; SA00013 |
Available |
Available |
Available |
| Stainless non-return solenoid valve; SA00014 |
– |
– |
– |
| Castors to replace rubber feet; SA00015 |
Available |
Available |
Available |
| CPC quick release connectors; SA00016 |
Available |
Available |
Available |
| Installation kit; SA00017 |
Available |
Available |
Available |
| Stainless steel pump and fittings; SA00018 |
– |
– |
– |
| KT filter kit; SA000019 |
– |
– |
– |
| Mod for outdoor use; SA00020 |
– |
– |
– |
| Particulate filter; SA00021 |
– |
– |
– |
| Flow meter pack; SA00022 |
N/A |
N/A |
N/A |
| Fan speed control (on/off); SA00023 |
Available |
Available |
Available |
| External manifold (2-way); SA00042 |
Available |
Available |
Available |
| External manifold (3-way); SA00043 |
Available |
Available |
Available |
| External manifold (4-way); SA00044 |
Available |
Available |
Available |
| External manifold (5-way); SA00045 |
Available |
Available |
Available |
| External manifold (6-way); SA00046 |
Available |
Available |
Available |
| External manifold (7-way); SA00047 |
Available |
Available |
Available |
| External manifold (8-way); SA00048 |
Available |
Available |
Available |
| External manifold (9-way); SA00049 |
Available |
Available |
Available |
| External manifold (10-way); SA00050 |
Available |
Available |
Available |
0-75kW Floor Standing Water to Water Heat Exchangers
Applied Thermal Control’s XF range offers a large collection of floor standing water to water heat exchangers from 15kW, 25kW, 50kW and 75kW.
The XF range is designed for use with primary house water circuits, providing cooling to applications for which the facilities water might not be suitable.
| Nominal Capacity at 10’K |
15kW |
25kW |
50kW |
75kW |
| TE Model Number |
N/A |
LB200 |
LB500 |
LB750 |
| ATC New Model Name |
XF015179 |
XF025 |
XF050 |
XF075 |
| Physical attributes |
| Physical dimensions (mm) |
420 x 589 x 590 |
540 x 650 x 1050 |
1200 x 800 x 1000 |
800 x 1225 x 880 |
| Weight (kg) |
60 |
100 |
200 |
225 |
| Noise level (dB(A)) |
63 dB(A) |
64 |
60 |
60 |
| Toolless access |
No |
No |
No |
No |
| Temperature control attributes |
| Technology |
Water to water heat exchanger |
water cooled |
Water cooled |
Water cooled |
| Temperature range (standard) |
+4°C to 70°C |
2°C to 40°C |
2°C to 40°C |
2°C to 40°C |
| Control method |
Modulating valve |
Modulating valve |
Modulating valve |
Modulating valve |
| Temperature stability (with constant load) |
±1°C |
±1°C |
±1°C |
±1°C |
| Temperature resolution |
0.1°C |
0.1°C |
0.1°C |
0.1°C |
| Water circuit attributes |
| System volume (L) |
2.3 |
25 |
70 |
70 |
| Pump type |
5L/min Rotary vane (PD) |
centrifugal |
centrifugal |
centrifugal |
| Pump capability |
6bar@5L/min |
67L/min |
70L/min |
60L/min |
| Pressure control (settable pressure relief valve) |
Internal, PRV, 20-150psi |
Internal by pass, inverter |
Internal by pass, inverter |
Internal by pass, inverter |
| Standard fittings |
1/2″ BSPPF |
1″ BSPPF |
1.1/4″ BSPPF |
1.1/4″ BSPPF |
| Standard chemical compatibility |
Hexid fluid, water, propylene, glycol |
DI water |
DI water |
DI water |
| Electrical attributes |
| (400Vac, 3, 50Hz) 3-spec |
– |
2.9A |
4.5A |
7A |
| (208-230Vac, 1/2, 50/60Hz) 9-spec |
Yes, 4.5A |
– |
– |
– |
| Overcurrent faut-cleared restart mode |
Manual |
Manual |
Manual |
Manual |
| Safety and fault indicator |
| 1st party approvals |
CE |
CE |
CE |
CE |
| 3rd party approvals |
UL-ready |
– |
– |
– |
| Empty fluid reservoir alarm |
Safety interlock |
Shut off |
Shut off |
Shut off |
| Low fluid flow alarm |
Visual lamp |
Visual lamp |
Visual lamp |
Visual lamp |
| Temperature out of range alarm |
N/A |
– |
– |
– |
| Motor thermal overload |
Standard |
mag current trip & TO – manual reset |
mag current trip & TO – manual reset |
mag current trip & TO – manual reset |
| Warranty options |
2 year parts, 1 year labour, enhanced warranty options |
1 year parts, 1 year labour, enhanced warranty options |
2 year parts, 1 year labour, enhanced warranty options |
1 year parts, 1 year labour, enhanced warranty options |
75-300kW Floor Standing Water to Water Heat Exchangers
Applied Thermal Control’s XF water to water heat exchangers are available in 100kW, 200kW and 300kW are designed to be used with primary house water circuits and provide cooling to applications where facilities water might not be suitable.
Applied Thermal Control provide an extensive range of cooling systems providing outstanding quality and first-class reliability.
All units are self-contained, free standing systems and are complete with the heat exchanger pump, coolant reservoir and the necessary controls. Easy access panels allow safe and trouble-free maintenance.
| Nominal Capacity at 10’K |
100kW |
200kW |
300kW |
| TE Model Number |
LB1000 |
LB2000 |
LB3000 |
| ATC New Model Number |
XF100 |
XF200 |
XF300 |
| Physical attributes |
| Physical dimensions (mm) |
1200 x 800 x 1000 |
1400 x 1000 x 1200 |
1000 x 1368 x 1179 |
| Weight (kg) |
200 |
260 |
600 |
| Noise level (dB(A)) |
TBD |
60 |
TBD |
| Toolless Access |
No |
No |
No |
| Temperature range (standard) |
2°C to 40°C |
2°C to 40°C |
2°C to 40°C |
| Control method |
Modulating valve |
Modulating valve |
Modulating valve |
| Temperature stability (with constant load) |
±1°C |
±1°C |
±1°C |
| Temperature resolution |
0.1°C |
0.1°C |
0.1°C |
| Water circuit attributes |
| System volume (L) |
45 |
90 |
200 |
| Pump type |
centrifugal |
centrifugal |
centrifugal |
| Pump capability |
113 L/min |
200 L/min |
300 L/min |
| Pressure control (settable pressure relief valve) |
Internal by pass, inverter |
Internal by pass, inverter |
Internal by pass, inverter |
| Standard fittings |
1.1/4″ BSPPF |
2″ BSPPF |
2″BSPPF |
| Standard chemical compatibility |
DI Water |
DI Water |
DI Water |
| Electrical attributes |
| (400Vac, 3, 50Hz) 3-spec |
5.5A |
8A |
9A |
| (208-230Vac, 1/2, 50/60Hz) 9-spec |
– |
– |
– |
| Overcurrent fault-cleared restart mode |
Manual |
Manual |
Manual |
| Safety and fault indicator |
| 1st party approvals |
CE |
CE |
CE |
| 3rd party approvals |
– |
– |
– |
| Empty fluid reservoir alarm |
Shut off |
Shut off |
Shut off |
| Low fluid flow alarm |
Visual lamp |
Visual lamp |
Visual lamp |
| Temperature out of range alarm |
– |
– |
– |
| Motor thermal overload |
mag current trip & TO – manual reset |
mag current trip & TO – manual reset |
mag current trip & TO – manual reset |
| Warranty options |
1 year parts and labour, enhanced warranty options |
1 year parts and labour, enhanced warranty options |
1 year parts and labour, enhanced warranty options |
For further information on Applied Thermal Control’s water to water heat exchangers, please contact us on 01444 243 452 or email [email protected].
